Tekstil Teknik Dergisi Tekstil Haberleri, Tekstil Sektörü, Tekstil Teknik
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Örnek Machinery that takes part in the textile machinery production sector since 1963 keeps on its activities in Gaziantep, one of the most important carpet production centers of Turkey and the world.
Örnek Machinery that has been specialized in the field of carpet and carpet yarn production processes became a production center which owns strong accumulation of knowledge. Currently, with the Series MD 60 Shagpile Heat-set machinery that are continued to be produced by and the flagship of the company, it offers innovative, cost-effective and energy saving solutions and superior production quality to the manufacturers primarily in the market of Gaziantep and in many countries which are in the key spots of the carpet production. In addition to that, it offers the highest quality and technology with the most effective costs for the carpet yarns which are produced with fully synthetic, semi-synthetic and natural fibers thanks to its Series OMA and OMP Heat-set machinery and its series OD Full Automatic Coil Winding machinery that are designed so that they can work synchronized with all these machinery which are included into the range of products recently and which draw close attention of especially the manufacturers of polyester and acrylic carpet yarns.
COMPETITIVE SOLUTIONS
On the other hand, Örnek Machinery that offers competitive solutions also for the manufacturers of hand-knitting and knitting machine yarns operating in the ready-made clothes sector independent of the carpet sector will add the Compact version of the Series UD machinery to its range of products at the beginning of 2014 for the manufacturers among especially small enterprises which have insufficient places and which encounter problems in the production of vapor in addition to the Series UD Hand Knitting Yarn Puffing Machinery, the Series AD Spinning Cake Machinery and the Series BD Knitting Machine Yarn Puffing Machines in the existing range of products. All these machinery that were mentioned and produced by the Örnek Machinery offer energy saving and environment friendly approaches together with automating features furnished with the state-of-the-art technology, high productivity and production quality to the use of the manufacturers. Örnek Machinery provides the fastest and the most effective services in the sales and after sales support to its customers via its offices in China and Iran and its representatives spread throughout the world primarily in India and Brazil in addition to its activities in the region of Gaziantep. Furthermore, via its office in the USA which started to operate recently, it targets to increase its activities in this market to the highest level.
ON THE WORLD’S STAGE BY THE FAIRS
Among the activities of promotion and marketing of the Örnek Machinery, technical and commercial fairs take a significant part. Especially during the ITM 2013 Fair organized at the end of May in Istanbul, strong connections for the market of Middle East were established. Örnek Machinery that carries forward one step ahead its activities in the market of the USA with the FloorTek Expo 2013 Fair in September in Dalton, Georgia, the USA laid immediately thereafter the foundations of the strong cooperation with especially the Turkish and the European manufacturers in the Domotex Middle East 2013 Istanbul Fair of the chain of Domotex Fairs in the leg of Turkey in November. Örnek Machinery that will actualize its new activities for both the entire world market and the Far East Market with the Domotex Hannover 2014 Fair to be organized in January 2014 and Domotex Asia Chinafloor 2014 Fair to be realized in March 2014 take firm steps forward to increase its market share world-wide to the highest level.
FOREIGN MARKETS
All domestic and foreign textile manufacturers, primarily the manufacturers operating in Gaziantep which use the products of the Örnek Machinery keep on their productions with the self-confidence of knowing that the products of the Örnek Machinery have innumerable advantages compared to their competitors in many aspects, primarily the production quality, the energy efficiency and the operation costs. When the figures of sales in the domestic market since 2010 depending on the fast development of the market of Turkey are considered, Örnek Machinery is significantly ahead of its competitors. In addition to that, this period was exploited well in the market of Iran which stopped nearly depending on the economic crisis that occurred as a result of the embargoes of Europe and the USA and the required yield was obtained from this market with correct moves despite the crisis. Correct strategies in that period strengthened the position of the Örnek Machinery much more in the market of Iran which started to revive again after the change of government in the country. In the carpet sector worldwide, the wall to wall carpet sector that is continuing to grow in the USA which is the greatest market together with Turkey and the inevitability of the new investments based thereon make it necessary to identify strategies suitable to that market. For that reason, all works required for the market of the USA have been completed as required. As a result of that, in the first quarter of 2014, the first machine to be produced by the Örnek Machinery will start to operate in the city of Dalton, and together with the existing sales and technical office, the most important step of the strategy of the Örnek Machinery related to that market will have been completed. Targeting to keep its quality of technical service in the market at the highest level by means of its own personnel and its own spare parts inventory, Örnek Machinery gave a new impulse to the market of the USA and proceeds its way at its full rate.
DEVELOPMENTS IN THE SYNTHETIC CARPET YARN
If we take a look at the world market, we can observe that especially the production of the synthetic carpet yarn has continued at an increasing rate. The parameters of width of the yarns used in the manufacturing of the carpet yarns are within the interval that is continuously growing depending on that production increase and variety. This interval reaches to significant values like 800 to 10,000 dTex for single layer and double layer yarns for especially PP and PA yarns. Especially for thin and terry yarns, decomposition of the yarns in the form of bundles before the winding process without being subject to any physical deformation and ensuring the effect survival of the yarn indirectly are one of the most important issues. Thanks to its patented yarn decomposition system, Örnek Machinery products can overcome this issue easily. On the other hand, in most processes, for especially the widths of 5000 dTex and higher, the number of the yarns is decreased to ensure the process productivity. Especially for the series MD 60 machinery, the total numbers of the yarns that are 48. 60 and 72 were separated into two bands, and the bands were designed in the required sizes depending on the process requirements and thus, it has been made possible to work with full capacity with the yarns up to 8000 dTex without any reduction. There are some possible problems for the manufacturers to fix flatly the yarns with single layer and low thickness. The problems such as yarn spin referred to as bird eye by the manufacturers and the existence of areas not fixed in the yarn referred to as “goose foot” may be counted among the main possibilities. These cases cause defects of appearances on the surface of the carpet, which may be detected by the unaided eye. Against such cases, yarn spins are prevented by the patented top pressing system, and by the patented multi-directional vapor distribution adapted to all machinery, it was ensured that each point of the yarn contacts vapor and the unrolling of winding was prevented. Regarding the shagpile units, in especially the systems working with crimping box and valve mechanism, size deformation problems arise on the box walls based on the heat and pressing problems arise on the valve piston mechanism based on the thermal deformation, and that affects the shagpile effect negatively, which must be uniform for the yarn. These negativities are also prevented by the patented connection part mounted on the shagpile crimping box and the patented piston connection apparatus connected to the valve mechanism. Thanks to the PLEVA® humidity sensor adapted on the series MD 60 machinery, it was ensured to stabilize the balance of humidity in the cabin, and thus, the equilibrium was increased for the fixation of the materials sensitive to humidity especially such as PES and PA. In addition to that, by means of proportional vapor control coupled to that system, the variations in the amount of vapor in the cabin and in the equilibrium of humidity indirectly can be tolerated within milliseconds, and energy saving is ensured additionally.
NEW MACHINERY
Series OMA and OMP machinery which have been included in the range of products of the Örnek Machinery recently draw the intensive attention of the manufacturers manufacturing especially Acrylic and PES. Series OMA machinery work as steaming machine that can work at low degrees of temperature for the manufacturers of Acrylic carpet yarns, and they involve on them most of the mentioned patented systems. It is a good choice to offer solutions with more appropriate costs for the markets where the production of acrylic is intense, especially like Iran. And the series OMP machinery were designed at the same platform with the Series OM machinery, however, they were furnished with equipment which ensures that most of the synthetic yarns can also be processed in a way to reach to higher temperatures. Both systems can reach the capacity of 60 yarns starting from 24 yarns on a single line, and the can be provided for use modularly in a way to include fixation areas separated with3 meter long tunnels depending on the number of the yarns, the demand of production of the manufacturer and the conditions of room. When it is desired, Shagpile units may be adapted to both systems.In the works made, in both acrylic and PES yarns, high level results were obtained regarding shagpile effect equilibrium. Thanks to all mentioned systems, the manufacturers prefer again Örnek Machinery for the periods ahead with the confidence caused by obtaining cost and time savings from the machinery produced by the Örnek Machinery to increase their power of competition.
SOLUTION-ORIENTED SERVICE AND SPARE PARTS
Textile manufacturers worldwide take into account many factors which will provide advantages to them while making an investment. Among these factors, those having a priority may be counted as the price, the productivity, the production quality, after-sales service and provision of spare parts. While the producers using the products of the Örnek Machinery buy the high level quality with the most appropriate price, they can keep on their production confidently by trusting in the 7/24 technical support means. Together with that, thanks to the OEM spare parts inventory and the qualified service personnel in the offices and the representatives in all geographies where operations are conducted, it draws an extremely strong profile in the phase of offering the most productive, the highest quality, solution-oriented service with the lowest costs. Örnek Machinery targets to carry its quick rise in the recent years forward by the successes to be obtained by it in the new markets. It continues its way with the desire to carry out the duty which fell to its share for introducing the Turkish mechanics and the Turkish market in the world arena in the best manner.
