Tekstil Teknik Dergisi Tekstil Haberleri, Tekstil Sektörü, Tekstil Teknik
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Under current market conditions, quality and efficiency are becoming more and more important in ring spinning production. Classic yarn production systems have evolved over the years with the demand for high-capacity machines and much better technical values. While spinning, which integrates with the developing technology, produces higher quality faster and at lower cost, it now aims to eliminate the faults at the source instead of correcting them. Until now, the classical view focused on cutting yarn faults by finding the optimum cutting settings. The aim here was to identify the faults that would disturb the fabric surface and to cut them away during winding. Thus, it was tried to find the balance of quality with the lowest possible loss.
• Bobbins with high error rate cause production loss, and the produced yarns go to waste.
• With the increase in shears, the bad effect of the yarns that went out of standard could not be coped with on the fabric surface. The main source of the problem is the inability to detect from which ring spinning positions the yarn faults originate in ring spinning.
Industry 4.0 in spinning is now! Let’s see how these problems are solved with T-OCTOPUS®!
• Mechanical or electronic faults that can be detected in 1 – 1.5 years with conventional laboratory devices can be detected within hours.
• Homogeneous production quality is achieved by detecting the yarn quality differences of the spindles on the same machine.
• Maintenance costs are reduced as the source of faults are pinpointed precisely
• It provides an increase in efficiency by reducing the cuts in the winding machine.
• Relieves the stripper by zeroing faulty bobbin production and ends the bobbin cleaning problem.
• It creates a mill memory with 24/7 live business monitoring.
• It enables you to improve yourself with developed algorithms and detailed error analysis.
The solution needed today is to identify the sources of error and switch from post-fault intervention to preventive intervention. T-OCTOPUS®, which provides 24/7 online monitoring, enables the detection of acute or chronic faulty spindles and intervenes to the source of fault without loss of workforce and production. T-OCTOPUS®, all of which are designed and produced in Turkey, including electronic, mechanical and software, is compatible with all spinning, winding and clearer machines. Thus, it can be applied to all link system ring-winding pairs, regardless of brand and model difference. Thanks to the reports prepared by the industry professionals, the number of cuts in each ring spinning position, the reasons and the fault history are examined and intervened immediately. Since fault source detection is performed 24/7 live and continuously, the number of cuts is reduced and more precise settings can be worked on the winding. All kinds of pollution; apron, cot, cylinder damage; problematic roving bobbins arise spontaneously. While reducing maintenance costs, productivity and quality are increased.
