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Going digital at ITMA 2019

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ITMA 2019, the world’s leading fair dedicated to textile machinery, is once again marked by a significant presence of German companies. More than 220 exhibitors from Germany including more than 110 VDMA member companies cover nearly all different machinery chapters with a focus on spinning, nonwoven, weaving, knitting, warp knitting and finishing. The overall exhibition space occupied by German machinery manufacturers is more than 21 thousand square meters, an increase of booth space by approximately 3.5 % compared to ITMA 2015.

VDMA members displayed in Barcelona most advanced technology solutions and applications of Industry 4.0 (also called Industrial Internet of Things for intelligent and integrated manufacturing) including Smart Services.

During the VDMA press conference at ITMA, spokespersons of twelve renowned VDMA member companies showed how Industry 4.0 solutions are impacting the textile process chain:

Alexandre Butte, Director Business Development, ANDRITZ Perfojet: “ANDRITZ has pooled its relevant expertise to offer attractive digital solutions for existing and new plants under one technology brand: Metris. Metris technologies are the very latest state-of-the-art in the IIoT (Industrial Internet of Things) or Industry 4.0 sector and can be fully tailored to individual customer requirements.”

Axel Pieper, CTO, Brückner Trockentechnik: “Software innovations around textile machines are becoming increasingly important in product development. Our newly developed mobile machine operation panels and management cockpits have increased user-friendliness significantly. Advanced production assistance systems support the operator to maximize production output at the lowest possible cost while maintaining a consistent high-quality level.

Our advanced service tools offer new features such as predictive maintenance, video tutorials and augmented reality support.”

Sebastian Mayer, Member of the Management, Mayer & Cie.: “We aim to always be one step ahead. The digitization offers us valuable opportunities to stay true to our company principle, beyond the developments in technology.”

Klaus A. Heinrichs, Vice President, Monforts Textilmaschinen: “With the help of Monforts advanced sensor technology, all technical machine data are mapped in the cloud virtually and in real time. The data in the cloud indicate the current state of the system with its respective specifications and can map the entire production process, enabling targeted analysis and controlled planning and production: Insights harnessed from data analyses can be used to optimise the actual production process. The status overview in real-time improves machine availability while minimising downtime considerably. Potential sources of error can be anticipated and eliminated. The digital twin provides information on individual wear parts of a system, such as converters or gears, for example. In the future operators will be able to see how long a wearing part will last and when it has to be maintained or replaced ahead of time. Direct access to the integrated Monforts webshop allows users to order wearing and spare parts at the press of the button when they are needed, virtually preventing machine downtime.”

Wilhelm Langius, Division Head, Neuenhauser Maschinenbau: “Neuenhauser saw with the recent advances in autonomous vehicles and navigation systems that AGV’s are necessary for the spinning mill future. AGV stands for Automatic Guided Vehicles, a technology that has been around for years but has been fuelled recently by the introduction of Industry 4.0. Within shortest time, our team developed a state-of-the-art transport system using a large fleet of intelligently controlled automated guided vehicles. At ITMA Europe 2019 we will be presenting our AGV’s to the specialist audience for the first time and are very excited about the response.”

André Wissenberg, Vice President Marketing, Corporate Communications and Public Affairs, Oerlikon Manmade Fibers Segment: “Oerlikon invites all visitors to this year’s ITMA on a journey into the future of manmade fiber production. We will show all our guests our vision of a sustainable and automated manmade fiber production in a spectacular virtual 4D showroom: “Clean Technology. Smart Factory.” is the motto of the future. And this is only a stone’s throw away from reality at our booth. Today we are presenting four world premieres for efficient machine and plant concepts in a new, innovative industrial design. Together with numerous other innovations, all this forms our new DNA.”

Dr. Christof Soest, CTO, Trützschler: “Excellent spinning preparation is crucial for yarn quality – and at Trützschler, I4.0 technologies help to make this process even smarter. By integrating intelligent, self-optimizing machinery solutions and digital systems Trützschler enables customers to take a big step towards automation to ensure consistent quality.”

 

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